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Description
Fuel Pump – Fits Honda BF 25-90 HP 4-Stroke Outboards (Replaces 16700-ZV5-003, 16700-ZW1-004)Fuel Pump Fits Honda BF 25 90 HP 4 Stroke Outboards This aftermarket mechanical fuel pump is designed for Honda Marine 4 stroke outboard engines from 25 to 90 HP, typically manufactured between 1997 and 2007. It is compatible with a range of models, including the BF25, BF30, BF35, BF40, BF45, BF50, BF75, and BF90 series. This assembly serves as a direct replacement for Honda part numbers 16700 ZV5 003 and 16700 ZW1 004, ensuring precise fitment and
Fuel Pump – Fits Honda BF 25-90 HP 4-Stroke Outboards
This aftermarket mechanical fuel pump is designed for Honda Marine 4-stroke outboard engines from 25 to 90 HP, typically manufactured between 1997 and 2007. It is compatible with a range of models, including the BF25, BF30, BF35, BF40, BF45, BF50, BF75, and BF90 series.
This assembly serves as a direct replacement for Honda part numbers 16700-ZV5-003 and 16700-ZW1-004, ensuring precise fitment and function for the specified models.
- Installation: Direct bolt-on replacement
- Fuel Compatibility: Designed for gasoline fuel systems
- Housing: Durable metal construction for reliable performance
Part Number Cross-Reference
Use this table to confirm equivalent part numbers across OEM and aftermarket brands.
| Brand | Part Number |
|---|---|
| Honda | 16700-ZV5-003 |
| Honda | 16700-ZW1-004 |
| JLM MARINE | 16700ZW1004 |
| SouthMarine | 16700-ZV5-003 |
Compatible Engine Models
Confirm your engine model/year in the table below.
| Brand | Model | Rated HP | Stroke | Years | OEM Part No. | Notes |
|---|---|---|---|---|---|---|
| Honda | BF25 | 25 | 4-Stroke | 1997–2007 | 16700-ZV5-003, 16700-ZW1-004 | Multiple model variants including BF25A, BF25D |
| Honda | BF30 | 30 | 4-Stroke | 1997–2007 | 16700-ZV5-003, 16700-ZW1-004 | Multiple model variants including BF30A, BF30D |
| Honda | BF35 | 35 | 4-Stroke | 1997–1998 | 16700-ZV5-003, 16700-ZW1-004 | Model BF35AM |
| Honda | BF40 | 40 | 4-Stroke | 1998–2007 | 16700-ZV5-003, 16700-ZW1-004 | Models BF40A series; some models may use 16700-ZZ5-003 |
| Honda | BF45 | 45 | 4-Stroke | 1998 | 16700-ZV5-003, 16700-ZW1-004 | Model BF45AM |
| Honda | BF50 | 50 | 4-Stroke | 1998–2007 | 16700-ZV5-003, 16700-ZW1-004 | Models BF50A series; some models may use 16700-ZZ5-003 |
| Honda | BF75 | 75 | 4-Stroke | 1997–2006 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF90 | 90 | 4-Stroke | 1997–2006 | 16700-ZV5-003, 16700-ZW1-004 |
Technical Specifications
| Specification | Value |
|---|---|
| Product Type | Outboard Fuel Pump Assembly |
| Installation | Direct bolt-on replacement |
| Fuel Type | Gasoline |
| Connection | Hose barbs (inlet/outlet connections) |
| Housing Material | Metal/Stainless Steel |
| Housing Color | Silver/Metallic with black components |
| Weight | 0.25–0.27 kg (0.55–0.59 lb) |
| Fitting Type | Direct bolt-on |
| Warranty | 1 year (aftermarket) |
| Other Technical Attributes | For Honda BF series 4-stroke outboard engines |
Package Contents
- 1 x Fuel Pump Assembly (Replaces 16700-ZV5-003 / 16700-ZW1-004)
Installation Guide
- Safety First: Disconnect the battery and ensure the engine is cool. Relieve any pressure in the fuel system.
- Locate the Pump: Identify the existing fuel pump on the engine block.
- Disconnect Lines: Carefully disconnect the inlet and outlet fuel lines. Have rags ready to catch any residual fuel.
- Remove Old Pump: Unbolt the mounting bolts holding the old pump in place and remove it from the engine.
- Clean Surface: Clean the mounting surface on the engine block, ensuring a good seal for the new pump.
- Install New Pump: Position the new fuel pump and secure it with the mounting bolts. Tighten them to the manufacturer's recommended torque.
- Reconnect Lines: Securely attach the inlet and outlet fuel lines to the new pump's hose barbs.
- Final Checks: Reconnect the battery. Prime the fuel system and carefully check all connections for leaks before starting the engine.
Troubleshooting & FAQ
Q: How do I confirm this fits my engine?
A: Start by checking your engine's model and year against the compatibility chart above. It is also critical to verify this part visually against your old one and cross-reference the OEM part numbers (16700-ZV5-003, 16700-ZW1-004). Be aware that some BF40D and BF50D models may require a different pump (16700-ZZ5-003).
Q: What are the common symptoms of a failing fuel pump?
A: Signs of a faulty fuel pump include engine bogging down under load, difficulty starting, rough idling, or a noticeable loss of power. These issues occur when the pump can no longer supply adequate fuel pressure to the carburetors.
Q: Is this a direct bolt-on installation?
A: Yes, this is designed as a direct bolt-on replacement. It features the same mounting pattern and hose barb connections as the original Honda pumps it replaces, requiring no modifications for installation.
Q: OEM vs. Aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.
Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.
Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.
Important Notes
- Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
- This product is an aftermarket replacement part and is not an OEM component.
- Professional installation is recommended to ensure safety and optimal performance.
Why Choose JLM MARINE?
- Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
- Fast Global Shipping: Free delivery worldwide in 5–15 days.
- Direct from Manufacturer: Competitive pricing without compromising quality.
Shipping Notes
- Free Standard Shipping on $100+ Orders to the USA.
- Except Preorder products are shipped in 48 hours.
- Delivery to the USA:
- Standard Shipping : 3-10 business days
- If time is of the essence, please consider selecting expedited delivery for faster service.
Exchange/Return Notes
- We offer a 30-day return/exchange service after receiving.
- Final sale items are not eligible for returns or exchanges.
- To process your return/exchange, please contact us at [email protected]
- Please click here for more details>>> Return & Exchange Policy