SKU: 49970096020

Spark Plug Wire Set – Fits Mercruiser 120/140/2.5L/3.0L GM Sterndrive (Replaces 816761A5, 816761Q5)

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Description

Spark Plug Wire Set – Fits Mercruiser 120/140/2.5L/3.0L GM Sterndrive (Replaces 816761A5, 816761Q5)Spark Plug Wire Set Fits Mercruiser 120 140 2. 5L 3. 0L GM Sterndrive This aftermarket spark plug wire set is designed for Mercruiser GM inline 4 cylinder engines (120, 140, 2. 5L, and 3. 0L) manufactured between 1983 and 1995, including sterndrive applications. It provides a reliable, direct fit replacement to restore ignition performance. This set is a direct replacement for multiple OEM and aftermarket part numbers, including Mercruiser 816761A5,

Spark Plug Wire Set – Fits Mercruiser 120/140/2.5L/3.0L GM Sterndrive

This aftermarket spark plug wire set is designed for Mercruiser GM inline 4-cylinder engines (120, 140, 2.5L, and 3.0L) manufactured between 1983 and 1995, including sterndrive applications. It provides a reliable, direct-fit replacement to restore ignition performance.

This set is a direct replacement for multiple OEM and aftermarket part numbers, including Mercruiser 816761A5, 816761Q5, 813720A5, and 816761K5, ensuring broad compatibility.

  • Engineered as a direct replacement for straightforward installation.
  • Constructed with a Kevlar core, stainless steel conductor, and high-temperature silicone insulation for durability.
  • The package includes a complete set of 5 ignition wires of varying lengths to match engine requirements.

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Brand Part Number
Mercruiser 816761A5
Mercruiser 816761Q5
Mercruiser 813720A5
Mercruiser 816761K5
Sierra 18-8833-1
CDI 631-0007
Mallory 9-28020
OMC 503748

Compatible Engine Models

Confirm your engine model/year in the table below.

Model Rated HP Stroke Years OEM Part No. Notes
120 GM 153 I/L4 120 4-Stroke 1983-1986 816761A5 Serial #6229718-0B531853
140 GM 181 I/L4 140 4-Stroke 1982-1986 816761A5 Serial #6229718-0B450800
2.5L GM 153 I/L4 4-Stroke 1987-1989 816761A5 Serial #0B531854-0C856558
3.0L GM 181 I/L4 4-Stroke 1987-1989 816761A5 Serial #0B450801-0C856558
3.0L GM 181 I/L4 4-Stroke 1990-1994 816761A5 Serial #0C856559-0F353099
3.0LX GM 181 I/L4 4-Stroke 1990-1995 816761A5 Serial #0C856559-0F603999

Technical Specifications

Specification Value
Product Type Marine Spark Plug Wire Set
Installation Direct replacement
Conductor Stainless Steel
Core Material Kevlar
Insulation Material Silicone
Wire Length Varies: 17.9" (45.5cm), 14.2" (36cm), 12.1" (30.7cm), 11.6" (29.5cm)
Connector Type Spark Plug Boot
Temperature Rating High-temperature protection
Package Dimensions 10.25" × 7.25" × 2.75" (260.4 × 184.2 × 69.9 mm)
Weight 10.4 oz (0.295 kg)

Package Contents

The Spark Plug Wire Set includes:

  • 1 x Spark Plug Wire (45.5cm / 17.9 inch)
  • 1 x Spark Plug Wire (36cm / 14.2 inch)
  • 2 x Spark Plug Wire (30.7cm / 12.1 inch)
  • 1 x Spark Plug Wire (29.5cm / 11.6 inch)

Installation Guide

  1. Safety First: Ensure the engine is cool and the battery is disconnected before starting.
  2. Note Wire Order: Note the routing of the existing spark plug wires from the distributor cap to each spark plug. Taking a photo can be helpful.
  3. Remove Wires One by One: To avoid mixing up the firing order, replace one wire at a time. Gently twist and pull the boot to remove it from the spark plug and distributor cap.
  4. Match and Install New Wires: Match the length of the new wire to the old one. Apply a small amount of dielectric grease to the inside of each boot for a better seal and easier future removal.
  5. Secure Connections: Push the new boots firmly onto the spark plug and distributor cap until you feel them click into place.
  6. Check Routing: Ensure wires are routed correctly and secured in any factory clips or looms to prevent contact with hot engine parts or sharp edges.
  7. Final Check: Once all wires are replaced, reconnect the battery and start the engine to confirm it runs smoothly.

Troubleshooting & FAQ

Q: How do I confirm this wire set fits my engine?
A: The best way is to check your engine's serial number and model against the "Compatible Engine Models" table. You can also match the part number (e.g., 816761A5) from your old wires or service manual with our "Part Number Cross-Reference" list.

Q: What are the signs that my spark plug wires need replacing?
A: Common symptoms include engine misfires, rough idling, poor acceleration, reduced fuel economy, and visible signs of wear on the wires, such as cracks, burns, or corrosion on the terminals.

Q: Why do the wires have different materials like Kevlar and silicone?
A: The Kevlar core provides high tensile strength to prevent stretching or breaking. The silicone insulation and boots offer excellent protection against high temperatures, moisture, oil, and abrasion, ensuring reliable electrical performance.

Q: OEM vs. Aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

  • Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
  • This product is an aftermarket replacement part and is not an OEM component.
  • Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

  • Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
  • Fast Global Shipping: Free delivery worldwide in 5–15 days.
  • Direct from Manufacturer: Competitive pricing without compromising quality.
Shipping Notes
  • Free Standard Shipping on $100+ Orders to the USA.
  • Except Preorder products are shipped in 48 hours.
  • Delivery to the USA:
  1. Standard Shipping : 3-10 business days
  • If time is of the essence, please consider selecting expedited delivery for faster service.
Exchange/Return Notes
  • We offer a 30-day return/exchange service after receiving.
  • Final sale items are not eligible for returns or exchanges.
  • To process your return/exchange, please contact us at [email protected]
  • Please click here for more details>>> Return & Exchange Policy
SKU: 49970096020

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Capri D. Moore
Alexandria, US
★★★★★ 5
SORRY WRONG SIZE ORDERED
Size: 100 Pack
THE ITEM APPEARED TO BE FINE BUT WERE JUST TOO SMALL FOR WHAT WE NEEDED. SORRY THAT I HAD TO RETURN THEM,
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Reviewed in the United States on November 16, 2025
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H Family
Lexington, US
★★★★★ 5
Good stuff
Size: 100 Pack
Excellent materials. As advertised-no surprises with finding stamped foil that doesn’t hold its contents. My wife uses these to bring food to my work and she is perceived as a professional chef.
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Reviewed in the United States on February 26, 2021
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Wendy
Battle Creek, US
★★★★★ 4
Would probably buy again.
Size: 100 Pack
A little thinner than what we usually buy. But worked out. Good for the price.
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Reviewed in the United States on December 7, 2020
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KS girl
Carnegie, US
★★★★★ 5
exactly as i expected
Size: 100 Pack
it was exactly what i was hoping for. They are durable and I am extremely happy. I will order these again.
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Reviewed in the United States on June 25, 2024
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MJ 13
Chelsea, US
★★★★★ 5
Time saver!
Size: 100 Pack
I love these! They save so much time by making cleanup easy. The real messy ones just throw away, the not so messy ones go in dishwasher easy. They are so much better than lifting heavy pans out of the dishwasher. Also good for freezing meals then go right into oven! Thanks for such a good price on a helpful product!
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Reviewed in the United States on June 2, 2021

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